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Part 45

Henley's Twentieth Century Formulas, Recipes and Processes · Gardner Dexter Hiscox — chapter 45 of 563 · ~890 words · public domain

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«Silver-Zinc.»—Silver and zinc have great affinity for each other, and alloys of these two metals are therefore easily made. The required quantity of zinc, wrapped in paper, is thrown into the melted and strongly heated silver, the mass is thoroughly stirred with an iron rod, and at once poured out into molds. Alloys of silver and zinc can be obtained which are both ductile and flexible. An alloy consisting of 2 parts of zinc and 1 of silver closely resembles silver in color, and is quite ductile. With a larger proportion of zinc the alloy becomes brittle. In preparing the alloy, a somewhat larger quantity of zinc must be taken than the {77} finished alloy is intended to contain, as a small amount always volatilizes.

«Imitation Silver Alloys.»—There are a number of alloys, composed of different metals, which resemble silver, and may be briefly mentioned here.

I.—Warne’s metal is composed of tin 10 parts, bismuth 7, and cobalt 3. It is white, fine-grained, but quite difficult to fuse.

II.—Tonca’s metal contains copper 5 parts, nickel 4, tin 1, lead 1, iron 1, zinc 1, antimony 1. It is hard, difficult to fuse, not very ductile, and cannot be recommended.

III.—Trabuk metal contains tin 87.5, nickel 5.5, antimony 5, bismuth 5.

IV.—Tourun-Leonard’s metal is composed of 500 parts of tin and 64 of bell metal.

V.—Silveroid is an alloy of copper, nickel, tin, zinc, and lead.

VI.—Minargent. Copper, 100 parts; nickel, 70 parts; tungsten, 5 parts; aluminum, 1 part.

VII.—Nickel, 23 parts; aluminum, 5 parts; copper, 5 parts; iron, 65 parts; tungsten, 4 parts.

VIII.—Argasoid. Tin, 4.035; lead, 3.544; copper, 55.780; nickel, 13.406; zinc, 23.198; iron, trace.

SOLDERS: See Solders.

«STEEL ALLOYS: See also Steel.»

«For Locomotive Cylinders.»—This mixture consists of 20 per cent steel castings, old steel springs, etc.; 20 per cent No. 2 coke iron, and 60 per cent scrap. From this it is stated a good solid metal can be obtained, the castings being free from honeycombing, and finishing better than the ordinary cast-iron mixture, over which it has the advantage of 24 per cent greater strength. Its constituents are: Silicon, 1.51; manganese, 0.33; phosphorus, 0.65; sulphur, 0.068; combined carbon, 0.62; graphite, 2.45.

Nickel steel is composed of nickel 36 per cent, steel 64 per cent.

Tungsten steel is crucible steel with 5 to 12 per cent tungsten.

«STEREOTYPE METAL.»

Lead 2 parts Tin 3 parts Bismuth 5 parts

The melting point of this alloy is 196° F. The alloy is rather costly because of the amount of bismuth which it contains. The following mixtures are cheaper:

I II III IV Tin 1 3 1 2 Lead 1 5 1.5 2 Bismuth 2 8 3 5 Antimony — — — 1

«TIN ALLOYS:»

«Alloys for Dentists’ Molds and Dies.»—I.—Very hard. Tin, 16 parts; antimony, 1 part; zinc, 1 part.

II.—Softer than the former. Tin, 8 parts; zinc, 1 part; antimony, 1 part.

III.—Very hard. Tin, 12 parts; antimony, 2 parts; copper, 1 part.

«Cadmium Alloy, about the Hardness of Zinc.»—Tin, 10 parts; antimony, 1 part; cadmium, 1 part.

«Tin-Lead.»—Tin is one of those metals which is not at all susceptible to the action of acids, while lead, on the other hand, is very easily attacked by them. In such alloys, consequently, used for cooking utensils, the amount of lead must be limited, and should properly not exceed 10 or 15 per cent; but cases have been known in which the so-called tin contained a third part, by weight, of lead.

Alloys containing from 10 to 15 per cent of lead have a beautiful white color, are considerably harder than pure tin, and much cheaper. Many alloys of tin and lead are very lustrous, and are used for stage jewelry and mirrors for reflecting the light of lamps, etc. An especially brilliant alloy is called “Fahlun brilliants.” It is used for stage jewelry, and consists of 29 parts of tin and 19 of lead. It is poured into molds faceted in the same way as diamonds, and when seen by artificial light, the effect is that of diamonds. Other alloys of tin and lead are employed in the manufacture of toys. These must fill the molds well, and must also be cheap, and therefore as much as 50 per cent of lead is used. Toys can also be made from type metal, which is even cheaper than the alloys of tin and lead, but has the disadvantage of readily breaking if the articles are sharply bent. The alloys of tin and lead give very good castings, if sharp iron or brass molds are used.

Lead 19 parts Tin 29 parts

This alloy is very bright and possesses a permanent sheen. It is well adapted for the making of artificial gems for stage use. It is customary in carrying out the process to start with two parts of tin and one part of lead. Tin is added until a sample drop which is allowed to fall upon an iron plate forms a mirror. The artificial gems are produced by {78} dipping into the molten alloy pieces of glass cut to the proper shape. The tin coating of metal which adheres to the glass cools rapidly and adheres tenaciously. Outwardly these artificial gems appear rough and gray, but inwardly they are highly reflective and quite deceptive when seen in artificial light.

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