Economy of the Round Dairy Barn

Part 1

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UNIVERSITY OF ILLINOIS

Agricultural Experiment Station

BULLETIN NO. 143

ECONOMY OF THE ROUND DAIRY BARN

BY WILBER J. FRASER

URBANA, ILLINOIS, FEBRUARY, 1910

SUMMARY OF BULLETIN NO. 143

1. Round barns would be more generally built if their advantages were known and if the few which have been erected had been rightly constructed. Page 1.

2. The round dairy barn offers greater convenience in storing, handling and distributing the feed. Page 5.

3. In the circular construction, much greater strength is secured with less lumber. Page 6.

4. The material for rectangular barns costs from 34 to 58 percent more than for round barns of the same area and capacity. Page 7.

5. Round and rectangular barns compared. Page 11.

6. Round and rectangular barns, including silos, compared. Page 13.

7. Detailed account, with illustrations showing how the round barn at the University was built. Page 17.

8. Itemized statement of cost of a 60-foot round barn. Page 29.

9. Brief descriptions with illustrations and plans of several round dairy barns in actual use. Page 31.

10. Conclusions. The advantages of the round dairy barn are convenience, strength and cheapness. Page 44.

ECONOMY OF THE ROUND DAIRY BARN

FULL SPECIFICATIONS AND DETAILED COST AND CONSTRUCTION OF THE NEW SIXTY-FOOT CIRCULAR DAIRY BARN AT THE UNIVERSITY. SAVING OF ROUND OVER RECTANGULAR BARNS. NOTES ON SEVERAL ROUND BARNS ON DAIRY FARMS.

Special acknowledgment is made to Mr. H. E. Crouch and Mr. R. E. Brand for their assistance in working out the detailed data which are the bases for the economic comparisons of the round and rectangular barns made in this bulletin.

BY W. J. FRASER, CHIEF IN DAIRY HUSBANDRY

Part 2

The planning, construction, and arrangement of farm buildings do not usually receive the thought and study these subjects warrant. How many dairymen have compared a circular, 40-cow barn with the common rectangular building containing the same area? How many understand that the circular structure is much the stronger; that the rectangular form requires 22 percent more wall and foundation to enclose the same space; and that the cost of material is from 34 to 58 percent more for the rectangular building?

In a community in which everyone is engaged in the same occupation, one person is likely to copy from his neighbor without apparently giving a thought as to whether or not there is a better way.

In a district of Kane county, Illinois, a certain type of dairy barn is used by nearly everyone, while in the next county a distinctly different type prevails, and the dairy barns of another adjacent county differ from those of either of the former, simply because the early settlers of this particular locality came from an eastern state and started building the style of barn then common in Pennsylvania.

In a certain community in Ohio where a milk condensing factory is located, a large number of farmers have barns 36 x 60 feet, with an "L" the same size. The loft of the "L" is used for the storage of straw, and the cows run loose in the lower portion. These barns are all built on practically the same plan and are usually of the same size, and this is the only community known to the writer where this form of barn is used in this manner.

This tendency to imitate emphasizes the fact that men do not exercise sufficient originality. Because most barns are rectangular is no reason that this is the best and most economical form.

WHY MORE ROUND BARNS ARE NOT BUILT

In an early day when lumber was cheap, buildings were built of logs, or at least had heavy frames. Under these conditions, the rectangular barn was the one naturally used, and people have followed in the footsteps of their forefathers in continuing this form of barn. The result is that the economy and advantages of the round barn have apparently never been considered. This is because they are not obvious at first sight, and become fully apparent only after a detailed study of the construction. For these reasons, the rectangular form still continues to be built, altho it requires much more lumber. As the price of lumber has advanced so materially in recent years, the possible saving in this material is a large item, and well worth investigating.

The objections to round barns have usually been made by those who have only a superficial knowledge of the subject, and do not really understand the relative merits of the two forms. To the writer's knowledge, there has never been published a carefully figured out, detailed comparison of a properly constructed circular barn with the rectangular barn.

The difficulty with most round barns that have been built, thus far, is that they do not have a self-supporting roof, and consequently lose many of the advantages of a properly constructed round barn. This is the principal reason why round barns have not become more popular. A straight roof necessarily requires many supports in the barn below. These are both costly and inconvenient, and make the roof no stronger than a dome-shaped, self-supporting roof which nearly doubles the capacity of the mow. See Fig. (1).

Many who have thus disregarded capacity have also wasted lumber and made a needless amount of work by chopping or hewing out the sill and plate, thus requiring more labor and lumber, besides sacrificing the greater strength of a built-up sill. Rightly constructed round barns are, however, being built to a limited extent. One contractor has erected twenty-four round barns, with self-supporting roofs, in the last nine years. These barns vary in size from 40 feet in diameter with 18-foot posts to 102 feet in diameter with 30-foot posts.

Another reason for the scarcity of round barns is the difficulty in getting them built. Most carpenters hesitate to undertake the work because in the erection of a round barn the construction should be entirely different from that of the rectangular form. Many new problems present themselves, but when these are once understood, the round barn offers no more difficulties in construction than the rectangular form. It is, however, important to have a head carpenter who is accustomed to putting up round barns, as a man with ingenuity and experience can take advantage of many opportunities to save labor and material.

KIND OF BARN NEEDED

The first thing to consider in the erection of a barn is a convenient arrangement for the purpose for which it is to be used. At the University of Illinois, two years ago, a twenty-acre demonstration dairy farm was started, the sole object being to produce the largest amount of milk per acre at the least possible cost. To meet the requirements of a barn for this purpose, it became imperative to build one that was convenient for feeding and caring for the cows, economical of construction, and containing a large storage capacity in both silo and mow. These are the requirements of a barn for every practical dairyman.

A silo was needed that could be fed from the year round. With the small number of cows kept, a deep enough layer of silage could not be fed off each day to keep it good thru the summer, if the silo was more than 12 feet in diameter. As this small diameter was a necessity, it would require two silos 33 feet deep to supply enough silage. Two silos of such small diameter would not only be costly, but difficult to make stand, unless built of concrete. This difficulty was overcome by using the circular barn and placing in the center a silo which is 12 feet in diameter and 54 feet deep, thus making the one silo, with as much capacity as the two before mentioned, answer every purpose. This deep silo is an important part of the round barn, as it not only forms a support for the roof, but is protected by the barn, thus saving the cost of siding. Then, too, besides occupying the space least valuable for other purposes, it being centrally located, is in the most convenient place for feeding. The silage chute being open at the top forms a suction of air, which keeps the silage odor from the barn at milking time, and also assists in ventilation when the door to the chute is open.

ADVANTAGES OF THE ROUND BARN

The points of superiority that the round dairy barn shows over the rectangular form are convenience, strength, and cheapness.

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