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The Building of a Book · Unknown — chapter 17 of 31 · ~3,312 words · public domain

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This first etching, on account of the short exposure, goes over the plate in about three minutes, and is simply intended to get the light tints. The plate is again cleaned off and coated, this time in a different manner, and given a much longer exposure under the positive. The next etching takes about three hours, which gives the blacks great depth. Comparing this with the transfer plate which has an etching of from fifteen to twenty minutes, the reason for the difference in the wearing qualities of the plate is quite evident. This process, whether used by myself or others, I feel free to say is the best one that has ever been worked, inasmuch as it gives a far more faithful reproduction than any of the others with a minimum of work by the retoucher.

Some plate makers claim to make all their plates without any retouching, which cannot be done. As I have mentioned before, occasionally a plate can be made as good as the copy without hand-work. But to say that any chemical process gives such results continually, or that a plate cannot be improved by a skilful retoucher is, to say the least, misleading. All of the different processes are very sensitive to atmospheric influences, and no small amount of chemical as well as mechanical skill is required to keep things running smoothly; and at certain times the best of operators are at a loss to remedy some slight fault that may upset things temporarily. Photogravure making is based upon a foundation of small details, that must be looked after with the utmost care, and the neglect of any one of which means failure at the end. So it may be surmised that at times the operator has trouble of his own.

Every maker of plates, no matter which process he uses, has his individual ways of doing things, so that except in a general way no two processes are operated alike. This gives an individuality to each man's work, and an expert can easily tell one from another. For high-class illustrations, no other photographic process can compare with photogravure, and no doubt it will be many years before anything will be found to excel or even equal it. Much experimenting has been done with other methods, but the results have always been inferior, and I think it is safe to predict that the photogravure will always be popular.

Etchings, mezzotints, and steel engravings are still occasionally used in the illustration of fine books, and brief descriptions of how they are made will be of interest.

An etching is usually made on a copper plate. The plate being covered with a thin coating of wax, the artist works on it with an etching point, sketching his subject on the plate in fine lines as he would in making a pen-and-ink drawing, but cutting his lines through to the copper. The plate is then "walled in" with a high rim of wax, forming a sort of tray of the plate. Into this tray is poured a diluted solution of nitric acid, which etches, or "bites," into the uncovered lines on the plate. Some artists give a plate a short "bite," as the etching is called, for the light lines, then cover these portions of the plate with wax and give the plate successive "bites," stopping out each part as it gains its required depth. Others remove the coating and "prove" the plate by taking a print from it after each "bite,"--each of these prints being known as a "state of the plate" and showing what is still required to be done. In the work of an etcher like Whistler the impressions of the "first state," "second state," etc., are of considerable interest, as they show the progress of the man's work, but, except as an object of interest or as a curiosity, these prints can have no real value as they are unfinished work, simply showing the various stages in the making of a work of art.

A mezzotint is also usually made on a copper plate. A texture, or groundwork, is worked on the copper plate with a tool resembling a cabinet maker's toothed plane iron, except it is rounded at the end. The teeth are very fine, ranging from forty to one hundred and twenty to the inch in different tools. This tool is called a "Bercier," or "rocker." The rounded edge allows the tool to be rocked across the plate, the rocking motion causing the teeth to form indentations in the copper. The rocking has to be continued until the surface of the plate is completely covered, and it then presents an appearance like velvet. Rocking in from forty to sixty directions is necessary to cover the plate properly. The durability of a mezzotint plate depends entirely upon the pressure put upon the rocker, and the depth to which it penetrates the copper. After the ground is thus laid, the outline is sketched in on the rocked surface, which takes the pencil easily, and then with steel scrapers and burnishers the light and middle tints are worked down, leaving undisturbed the portions of the surface where the strongest blacks are to be. From time to time, a print is taken from the plate, to note the progress of the work, which advances slowly to the finish. On account of the length of time necessary for the laying of the ground and the scraping of the plate, many artists hesitate to attempt mezzotint plates. There are very few men in this country to-day who do mezzotint engraving, which, considering the results to be obtained, seems somewhat surprising.

For flesh tones, drapery, and landscapes it has no equal. The velvety richness of the blacks, the beautiful gradations of the middle tones, and the extreme delicacy of the light tints give the artist a power of expression not obtainable by any other method of engraving. Besides this, as the engraving is done on the bare copper, the artist can see at all times the progress of his work without having to take off the wax ground as he must in making an etching. This is a great advantage, for as the effect of each stroke can be plainly seen on the plate, the element of uncertainty which always attends the production of an etching is entirely eliminated, and it is then simply a question of skill with the scraper. The difficulty of obtaining rockers is one great drawback. I doubt if one could be obtained in New York to-day. The teeth have to be very accurately cut, and a perfect tool has a value to an engraver that cannot well be estimated. The lack of demand has prevented their manufacture in this country, but they could be made here by any fine tool maker.

Steel engravings are still used to some extent in this country, although only in portrait work. A wax ground is laid on the plate as in etching. A tracing is made from the photograph, from which the picture is to be made, and is then transferred to the wax ground. The engraver then follows the lines of the tracing with an etching point, the hair, head, and outline of the features being gone over carefully. Then the plate is etched with weak nitric acid. If the face is to be "stippled," it is covered with fine dots made by a graver directly on the surface of the metal after the plate has been etched and the wax cleaned off. If the face is to be a mezzotint, that part of the work is all rocked over, and then scraped down within the etched outline, when the flesh is modelled as in a regular mezzotint. The drapery, background, etc., is usually done by a ruling machine with fine or coarse, waved or straight lines, as the texture may require. These lines are ruled through a coating of wax, and then, by etching and stopping out, the required results are obtained.

This method of engraving is also giving place to process work, and in a few years more the steel engraved portrait will probably be a thing of the past.

PRINTING INTAGLIO PLATES

By George W. H. Ritchie.

The method of printing etchings, mezzotint, and other intaglio plates is the same to-day as it was in the time of Rembrandt and Durer. The modern inventor has found no way to economize time, labor, or expense in the work--excepting that in the case of postage stamps, bond certificates, and similar plates, which are printed in vast quantities, the work has been adapted to the steam press.

In the olden time the engraver, or etcher, himself was to a considerable extent his own printer. He worked at engraving his plate until he needed a proof to show him how the work was progressing. Then he printed, or "pulled," a proof and resumed his work, taking proofs from time to time until he had completed the plate to his satisfaction. Then, if only a small edition was required, he printed it. Proofs taken during the making of a plate are known by plate engravers and printers as the "states" of a plate, and it is due to the whim of the etcher, the softness of the copper, and the wearing of the plate in printing that we have prints representing many "states" of a single plate which might otherwise have had but one state, thus depriving one modern print collector of the privilege of discovering in his proof three hairs more or less in a donkey's tail than his rival finds in another proof, which makes the former's more valuable by several hundred pounds.

One form of press is used for all manner of intaglio plate printing. It consists of a framework supporting two heavy iron rollers, between which moves a flat iron travelling plank, or bed, and on this bed the plate to be printed is laid. The pressure of the rollers is regulated by screws at each end of the top roller, which is covered with two or three pieces of thick felt. This top roller is revolved by handles and the bed moves along with it under the pressure of the roller. At one side of the press stands a rectangular box, or "stove," made of iron, or having an iron top. The top is heated by gas and on it the printer puts his plate while inking and wiping it. The heat thins the ink as it is applied, allowing it to be worked freely and to be "lifted" easily by the paper.

The ink is made of fine bone dust, vegetable or other form of carbon, which has been carefully cleansed from foreign matter and ground to the necessary fineness in combination with burned linseed oil. Its strength and consistency should be varied according to the plate which is in hand, and the color also may be varied to suit the character of the plate by the addition of pigments.

The paper used in plate printing may be one of several kinds, but the usual variety is a fine white paper free from spots and imperfections which might mar the appearance of the finished print. This paper is made either by hand or machinery of selected bleached cotton rags, and has a soft, spongy surface which yields readily under the pressure of the plate. Before it can be used the paper is moistened and allowed to stand for from one to twelve hours, or even longer, until it becomes evenly and thoroughly dampened,--but not wet,--so that it will more readily force itself into the lines of the plate and take therefrom and hold the ink.

Before printing a photogravure, mezzotint, or other engraved plate the printer must first carefully examine it to see that it has no scratches, and that no dried ink remains in the lines from the last printing, and, in fact, that there are none of the many possible impedimenta which might prevent the production of a perfect print. The plate being in proper condition, it is then thoroughly cleansed with turpentine or benzine, all traces of which must be carefully wiped from the surface before the ink is applied. The plate is then laid on the heated iron box or "stove" until it has become thoroughly warmed. The surface of the plate is covered with ink, put on by means of an ink-roller, or perhaps the old-fashioned dauber, and the ink is thoroughly worked into the lines or depressions in the plate. After this the ink on the flat surface of the plate is entirely removed by wiping with rags. The printer's hand, which has become more or less covered with ink from the rags, is then passed over a piece of chalk, or gilder's white, and lightly rubbed over the surface of the plate, to remove the last vestige of the ink, leaving a highly polished flat surface with the incised lines or depressions filled with ink to the level of the surface.

The plate is then ready for printing and is placed on the bed of the press, a sheet of dampened paper laid upon it, and both are then run between the rollers of the press. As the top roller is encased in soft blankets, the soft, dampened paper is forced into the ink-filled lines of the plate, and when the paper is removed the ink clings to it and shows an exact impression of the engraving. This entire process must be repeated for each print made from an intaglio plate.

While the printing of a steel engraving or photogravure is a more or less mechanical operation, the printing of an etching--and "dry points" may be included--is oftentimes as much of an art as the actual etching of the plate. The two styles of printing may be compared to two kinds of fishing,--that of fishing for flounders with a drop line, from a flat-bottomed boat at low tide when one must just sit tight until one has a bite, and then haul in the fish, bait up, drop the line and wait again, as against that of angling for trout on an early spring day, dropping the fly in a likely spot without success at the first cast, persevering until rewarded by a rise and then by the sport of playing the fish, giving him line and reeling him in as about he circles and finally is landed. A good one, perchance, but the sport was in landing him. So it is with printing an etching. There is the opportunity to play with, and work hard over, a plate. Perhaps the etcher has not, for reasons only known to himself, put in the plate all that can be shown in the print by ordinary printing. The printer actually has to interpret in his printing the etcher's meaning, for the which, as a rule, he gets "more kicks than ha'pence," and in the end wishes he had stuck to plain plate printing as far as the profit is concerned.

In the process of printing an etching, the printer first covers the plate with ink and then wipes it with the rags, and, if necessary, with the hand. It depends entirely upon the etched work of the plate as to how it must be wiped, and it rests with the printer to prepare a proof which is satisfactory to the etcher. The plate is wiped "closely" where the high lights are required or a tint (a thin coating of ink) left over certain portions where it needs to be darker. After this the plate is "retroussed," which is accomplished by passing a very soft piece of fine muslin, or a "badger blender,"--a soft brush used by artists,--delicately over the work in the plate and drawing the ink up and over the edges of the lines. This softens and broadens the lines and gives a very rich effect, and, if continued sufficiently, fills the spaces between the lines and produces an almost black effect. All this work is varied according to the wishes of the etcher. A plate that left the etcher's hand a mere skeleton may be made to produce a print which is a thing of life. The possibilities of an etching in the hands of a skilful printer are almost limitless; the effects can vary with every impression, each showing a new picture. His processes are as interesting as those of the etcher himself, and it is within his capabilities to transform an etching from a broad daylight effect into a moonlight scene, including the moon, by judiciously, or injudiciously, inking and wiping the plate.

A "dry point" plate is produced by drawing on a copper plate with a steel or diamond point, and without biting by acid. The lines are cut into the copper and a burr thrown up which holds the ink in printing, and produces a soft, velvety line. The method of printing such a plate is similar to that of an etching, but the possibilities are not as great in the printing, as they rest to a greater extent upon the work of the artist. A great depth of color, producing wonderfully rich effects, can be obtained and the finer lines can be made much more delicate than by any other method.

The printing of intaglio plates in color flourished for a short period in the latter portion of the eighteenth century, and the best prints of that time now in existence are of rare beauty and bring enormous prices. The process, now almost a memory, is a costly one, and this prevents its use in book illustration excepting for volumes which command a very high price. This kind of printing requires the plate to be actually painted by hand with inks of such colors as the picture may require, and the painting has to be repeated for every impression that is taken. The colors are put on with a "dole,"--a small piece of muslin turned to a point,--and great care must be taken that they do not overlap, or run into, each other. As each color is placed, the plate is wiped clean with rags as already described, and when all the colors have been properly placed, the plate is pulled through the press in the same manner as in ordinary printing.

The successful printer of color plates must be a rare artist or else work under the direction of an artist. Little of this work is now done except in Paris and Vienna, and the limited number of color plates of this kind used for book illustration in this country does not warrant the time and expense necessary to train printers capable of doing the work. Even English plates are usually sent to Paris to be printed.

It is difficult to describe the work of what is termed artistic printing. Every plate is a subject to be treated by itself, and no hard and fast rule can be applied. It is really a matter of artistic feeling, and to revert to the simile of the angler, one cannot explain how a trout should be played, but can only say that it depends on the fish, the water, and the circumstances. A fisherman can show you, if you are on the spot, and so can the printer.

THE GELATINE PROCESS

By Emil Jacobi.

Of the many photo-mechanical processes which have come into existence in recent years, the photo-gelatine, next to the half-tone process, has shown the greatest adaptability for practical use in art and commerce.

Whatever the name may be,--Collotype, Artotype, Albertype, Phototype, or Carbon-gravure,--the principle is the same; an impression is made in printer's ink from a photo-chemically produced design on a gelatine surface, either on the hand-press or on a power cylinder press similar to that used in lithographic printing.

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