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The Beginnings of Cheap Steel · Philip W. Bishop — chapter 3 of 10 · ~1,616 words · public domain

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The Times, London, August 14, 1856.

David Mushet recognized that Bessemer's great feature was this effort to "raise the after processes ... to a level commensurate with the preceding case" (Mining Journal, 1856, p. 599).

Within a month of his address, Bessemer had sold licenses to several ironmasters (outside Sheffield) and so provided himself with capital with which to continue his development work; but he refused to sell his patents outright to the Ebbw Vale Iron Works and by this action, as will be seen, he created an enemy for himself.

The three years between 1856 and 1859, when Bessemer opened his own steel works in Sheffield, were occupied in tracing the causes of his initial difficulties. There was continued controversy in the technical press. Bessemer (unless he used a nom-de-plume) took no part in it and remained silent until he made another public appearance before the Institution of Civil Engineers in London (May 1859). By this time Bessemer's process was accepted as a practical one, and the claims of Robert Mushet to share in his achievement was becoming clamorous.

Robert Mushet

Robert (Forester) Mushet (1811-1891), born in the Forest of Dean, Gloucestershire, of a Scots father (David, 1772-1847) himself a noted contributor to the metallurgy of iron and steel, is, like the American William Kelly, considered by many to have been a victim of Bessemer's astuteness--or villainy. Because of Robert Mushet's preference for the quiet of Coleford, many important facts about his career are lacking; but even if his physical life was that of a recluse, his frequent and verbose contributions to the correspondence columns of the technical press made him well-known to the iron trade. It is from these letters that he must be judged.

In view of his propensity to intervene pontifically in every discussion concerning the manufacture of iron and steel, it is somewhat surprising that he refrained from comment on Bessemer's British Association address of August 1856 for more than fourteen months. The debate was opened over the signature of his brother David who shared the family facility with the pen. Recognizing Bessemer's invention as a "congruous appendage to now highly developed powers of the blast furnace" which he describes as "too convenient, too powerful and too capable of further development to be superseded by any retrograde process," David Mushet greeted Bessemer's discovery as "one of the greatest operations ever devised in metallurgy." A month later, however, David Mushet had so modified his opinion of Bessemer as to come to the conclusion that the latter "must indeed be classed with the most unfortunate inventors." He gave as his reason for this turnabout his discovery that Joseph Martien had demonstrated his process of "purifying" metal successfully and had indeed been granted a provisional patent a month before Bessemer. The sharp practice of Martien's patent lawyer, Mushet claimed, had deprived him of an opportunity of proving priority of invention against Bessemer. Mushet was convinced that Martien's was the first in the field.

See Mining Journal, 1857, vol. 27, pp. 839 and 855. David Mushet withdrew from the discussion after 1858 and his relapse into obscurity is only broken by an appeal for funds for the family of Henry Cort. A biographer of the Mushets is of the opinion that Robert Mushet wrote these letters and obtained David's signature to them (Fred M. Osborn, The story of the Mushets, London, 1952, p. 44, footnote). The similarity in the style of the two brothers is extraordinary enough to support this idea. If this is so, Robert Mushet who disagreed with himself as "Sideros" was also in controversy with himself writing as "David."

Mining Journal, 1856, vol. 26, p. 567.

Ibid., pp. 631 and 647. The case of Martien will be discussed below (p. 36). David Mushet had overlooked Bessemer's patent of January 10, 1855.

Robert Mushet's campaign on behalf of his own claims to have made the Bessemer process effective was introduced in October 1857, two years after the beginning of Bessemer's experiment and after one year of silence on Bessemer's part. Writing as "Sideros" he gave credit to Martien for "the great discovery that pig-iron can, whilst in the fluid state, be purified ... by forcing currents of air under it ...," though Martien had failed to observe the use of temperature by the "deflation of the iron itself"; and for discovering that--

when the carbon has been all, or nearly all, dissipated, the temperature increases to an almost inconceivable extent, so that the mass, when containing only as much carbon as is requisite to constitute with it cast steel ... still retains a perfect degree of fluidity.

Mining Journal, 1857, vol. 27, p. 723. Robert Mushet was a constant correspondent of the Mining Journal from 1848. The adoption of a pseudonym, peculiar apparently to 1857-1858 (see Dictionary of national biography, vol. 39, p. 429), enabled him to carry on two debates at a time and also to sing his own praises.

This, says "Sideros," was no new observation; "it had been before the metallurgical world, both practical and scientific, for centuries," but Bessemer was the first to show that this generation of heat could be attained by blowing cold air through the melted iron. Mushet goes on to show, however, that the steel thus produced by Bessemer was not commercially valuable because the sulphur and phosphorous remained, and the dispersion of oxide of iron through the mass "imported to it the inveterate hot-short quality which no subsequent operation could expel." "Sideros" concludes that Bessemer's discovery was "at least for a time" now shelved and arrested in its progress; and it had been left "to an individual of the name of Mushet" to show that if "fluid metallic manganese" were combined with the fluid Bessemer iron, the portion of manganese thus alloyed would unite with the oxygen of the oxide and pass off as slag, removing the hot-short quality of the iron. Robert Mushet had demonstrated his product to "Sideros" and had patented his discovery, though "not one print, literary or scientific, had condescended to notice it."

"Sideros" viewed Mushet's discovery as a "spark amongst dry faggots that will one day light up a blaze which will astonish the world when the unfortunate inventor can no longer reap the fruits of his life-long toil and unflinching perseverance." In an ensuing letter he summed up the situation as he saw it:

Nothing that Mr. Mushet can hereafter invent can entitle him to the merit of Mr. Bessemer's great discovery ... and ... nothing that Mr. Bessemer may hereafter patent can deprive Mr. Robert Mushet of having been the first to remove the obstacles to the success of Mr. Bessemer's process.

Ibid., p. 823. Mushet's distinction between an inventor and a patentee is indicative of the disdain of a son of David Mushet for an amateur (see also p. 886).

Bessemer still did not intervene in the newspaper discussion; nor had he had any serious supporters, at least in the early stage.

One William Green had commented extensively on David Mushet's early praise of the Bessemer process and on his sudden reversal in favor of Martien soon after Bessemer's British Association address (Mechanics' Magazine, 1856, vol. 65, p. 373 ff.). Green wrote from Caledonian Road, and the proximity to Baxter House, Bessemer's London headquarters, suggests the possibility that Green was writing for Bessemer.

Publication in the Mining Journal of a list of Mushet's patents, evidently in response to Sideros' complaint, now presented Bessemer with notice of Robert Mushet's activity, even if he had not already observed his claims as they were presented to the Patent Office. Mushet, said the Mining Journal--

appears to intend to carry on his researches from the point where Mr. J. G. Martien left off and is proceeding on the Bessemer plan of patenting each idea as it occurs to his imaginative brain. He proposes to make both iron and steel but does not appear to have quite decided as to the course of action ... to accomplish his object, and therefore claims various processes, some of which are never likely to realize the inventor's expectations, although decidedly novel, whilst others are but slight modification of inventions which have already been tried and failed.

Mining Journal, 1857, vol. 27, p. 764.

The contemporary attitude is reflected in another comment by the Mining Journal:

Although the application of chemical knowledge to the manufacture of malleable iron cannot fail to produce beneficial results, the quality of the metal depends more upon the mechanical than the chemical processes.... Without wishing in any way to discourage the iron chemists, we have no hesitation in giving this as our opinion which we shall maintain until the contrary be actually proved. With regard to steel, there may be a large field for chemical research ... however, we believe that unless the iron be of a nature adapted for the manufacture of steel by ordinary processes, the purely chemical inventions will only give a metal of a very uniform quality.

Ibid., p. 764.

Another correspondent, William Green, was of the opinion that Mushet's "new compounds and alloys," promised well as an auxiliary to the Bessemer process but that "the evil which it was intended to remove was more visionary than real." Bessemer's chief difficulty was the phosphorus, not the oxide of iron "as Mr. Mushet assumes." This, Bessemer no doubt would deal with in due course, but meanwhile he did well "to concentrate his energies upon the steel operations," after which he would have time to tackle "the difficulties which have so far retarded the iron operations."

Ibid., p. 791.

Mushet claims to have taken out his patent of September 22, 1856, covering the famous "triple compound," after he--

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